Y1
Circular Flow System Design
Our design team starts by walking your site and sampling every stream that leaves it. We measure mass, moisture, contamination and variability across a full production cycle, then model where each stream can be captured, washed and returned. The result is a plant drawing set, a mass-balance model and a phased build plan that a contractor can price without guesswork. We size washing drums against your real contamination profile rather than a catalogue default, set chute angles so material never pools, and specify interlocked gates that refuse a mixed batch. The design also budgets the telemetry drops, drainage and pump capacity so the physical yard and the data layer grow together.
Y2
Recovery Line Telemetry
Telemetry is the difference between a pile and a product. We install weigh cells under each drum, inline moisture sensors in the flume, temperature probes on the wash liquor and edge controllers that buffer readings when the network drops. Every batch receives a timestamped record of mass in, mass out, moisture and reject rate. That record feeds a dashboard an operator can read at a glance and an application programming interface your finance team can pull into a valuation model. Because the data is captured automatically, a recovered tonne carries a defensible number from the moment it is washed, which is exactly what a buyer needs before agreeing a price.
Y3
Sorting and Grading Automation
Mixed streams are worth far less than separated ones, so we automate the separation. Optical sorters identify material by colour and shape, magnetic separators lift ferrous metal, eddy current units eject aluminium and density tables split polymers. Each sorting bay discharges into a grade-true bunker, and the control system tracks which grade came from which batch. Automated grading removes the human guesswork that causes a buyer to reject an entire load because one corner was off specification. We also publish the grade specification for each output stream, so a procurement team can compare our material against a virgin feedstock on the same terms.
Y4
By-Product Marketplace Platforms
A clean, measured stream still needs a buyer. We build and host the listing, matching and transaction platform where recovered material meets qualified processors and manufacturers. Each listing carries the telemetry record behind the batch, including grade, moisture, contamination limits and available volume, so buyers can bid with confidence and sellers can defend their asking price. The platform handles matching by specification and geography, manages offers and counter-offers, and produces the transaction documents automatically. Because the underlying data comes straight from the recovery line, there is no gap between what a seller claims and what the yard actually produced.
Y5
Compliance and Chain-of-Custody Data
Circular material flows attract regulatory attention, and rightly so. We assemble the manifests, certificates, transport records and sensor logs that prove where each tonne came from, how it was treated and where it went. The chain-of-custody record is attached to the batch number and travels with the material from capture through washing, sorting and return. When a regulator or a supplier audit arrives, the evidence is already assembled and searchable rather than reconstructed from paper. We also map each requirement to the fields we log, so a client can see exactly which evidence supports which obligation and where a gap would need a manual record.
Y6
Managed Loop Stewardship
Some clients want the outcome without running the plant, so we take the loop end to end. Stewardship covers operation of the washing drums and sorting bays, scheduled maintenance, sensor calibration, buyer relationship management and monthly reporting on recovered, rinsed and returned tonnage. We watch the return rate as a single headline number and investigate any drift before it becomes a leak. Because we hold the marketplace relationships and the compliance records too, a client receives one coherent service instead of a set of vendors who never speak to each other. The goal is always the same: a loop that keeps running without supervision.